ULTRASONIC microDRILL
- With ULTRASONIC 2nd Generation and 32.000 rpm for micro drilling with highest process safety
- Fully integrated regulation of the drilling force in the preset- spindle down to smaller 1 N – independent from the z-axis of the machine
- ICS with seperate fine filtration and flow rate control starting from 1 l/min
- Automatic ejector mechanism for drill cores from the diamond hollow drills
Highlights
Customer Benefits
- Drilling diameter from 0.1 mm – 2.0 mm
- Several thousand holes per part possible without manual interaction
- Applicable for diamond hollow drills and spiral drills
Left : Fully integrated into the display in the CELOS SideScreen / Right : Precise regulation of the drilling force incl.
Videos
Technical data
Machines
ULTRASONIC 50
Controls
CELOS with SIEMENS
● available
ULTRASONIC 50
Your perfect entry into 5-axis ULTRASONIC machining
Max. X-axis stroke
650 mm
Max. Y-axis stroke
520 mm
Max. Z-axis stroke
475 mm
Max. workpiece diameter
630 mm
Max. workpiece height
500 mm
Max. workpiece weight
300 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
The right machine configuration for every requirement, from 3-axis to 5-axis simultaneously
- Attractive 3-axis entry-level machine for ULTRASONIC machining - rigid table with 630 mm x 500 mm clamping surface and a maximum workpiece weight of 300 kg
- Direct-Drive C-axis up to 300 rpm, with 4-channel rotary feedthrough for vacuum - the perfect machine for processing rings made of ceramic and quartz glass
- Adaptive auxiliary spindle ULTRASONIC microDRILL with up to 32,000 rpm for small bores from Ø 0.1 mm with maximum process reliability
5-Axes Machining with up to 20,000 rpm
- speedMASTER 15,000 rpm with 21kW and 111Nm in basic version
- speedMASTER 15,000 rpm with 46kW and 200Nm optionally available
- speedMASTER 20,000 rpm with 35kW and 130Nm optionally available
Swivel Rotary Table for 5-Axes Simultaneous Machining
- Table load up to 300 kg
- Swivel area of the B-axis -35°/+ 110° for highest flexibility
- Cooled table bearings for highest precision
Tool magazine with 30 pockets in basic version
- Loading of tools from the front even during machining
- Excellent visibility and accessibility
- 60 or 120 pockets optionally available
Precision
- Comprehensive cooling concept for highest longterm precision
- One-piece machine bed
- Direct driven ball screw drives
- Direct path measuring systems in all axes
