Themed image DMG MORI Automation

Exclusive Technology Cycles

Complex machining easily realized!

Themed image Exclusive DMG MORI Technology Cycles

Exclusive Technology Cycles are the true assistants of the production-oriented programming to increase productivity and safety as well as to extend machine capability.

  • Proper program structure
  • Program up to 60% faster
  • Error minimization by dialog-guided programming
  • New technologies (gearSKIVING, Grinding)
  • Technology know-how stored in the program
In-process measuring
DMG MORI adaptive machining
Optical on-machine measurement
In-process measuring
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  • Higher process stability and reliability due to process monitoring and control 
  • Integrated quality assurance
  • Workpieces
    • Tactile measurement of grooves / edges and diameters at up to 200 points, as well as surface roughness measurement
    • Optical measuring at up to 70,000 scan points per second
  • Tools
    • Tool measurement and drill breakage control
  • Adaptive measuring process
    • Creation and integration of measuring operations into the CAM programming process
  • DMG MORI technology measuring cycles
DMG MORI adaptive machining
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  • Creation and integration of measuring operations into the CAM programming process
  • Freely definable measuring paths
  • Aligning and probing
  • Fit sizes are corrected automatically
  • Correction of kinematic residual errors
  • Optimization of manufacturing processes using measurement results
Optical on-machine measurement
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  • Non contact profile measurement by laser scanning probe        
    • 70,000 scan points per second
    • Enables evaluation of freeform surfaces
  • Fewer processes and less time
    • 6 instead of 0 process steps and > 50 % shorter process time       
    • Machining and measurement in a single set-up
  • Same accuracy as CMM
    • More than 80% measuring points within ± 2 µm
    • Improvement of machining accuracy
  • Gear measurement & evaluation
    • Automatic scan path generation, incl. visualization
    • Professional solution, easy to use for every operator
  • Technology Cycle gearQUALITY 

Overview

CAD CAM Systems & Simulation Optimized for DMG MORI Machines
DMG MORI - gearBROACHING
DMG MORI gearHOBBING
DMG MORI Grinding