AM Evaluator
- Visualization of relevant process data (for example, melt pool size, powder mass flow) as a digital 3D model and over time
- Detailed analysis of process data
- Direct comparison of processes for quality assurance
- Creation of part reports
Highlights
Customer Benefits
- Simplification of process development
- Support in quality control
- Enables individual analysis and work up of process-relevant data
- Easy retrofitting of the software within the AM-Analyzer product package (Existing software can still be used)
Left: Detailed analysis of process data using 3D digital models / Right: Overview of process-relevant data and comparison of different data sets
Technical data
Machines
LASERTEC 65 DED
LASERTEC 65 DED hybrid
LASERTEC 125 DED hybrid
Controls
CELOS with SIEMENS
● available
LASERTEC 125 DED hybrid
Directed energy deposition combined with 5-axis milling, for building and repairing of high-value metal parts
Max. X-axis stroke
1,335 mm
Max. Y-axis stroke
1,250 mm
Max. Z-axis stroke
900 mm
Laser power standard
3,000 W
Max. workpiece weight
2,000 kg
Highlights
LASERTEC 125 DED hybrid - Additive Manufacturing
Proven monoBLOCK design for the best machine performance
- Fiber-guided diode laser with 3,000 W power and 600 µm fiber diameter
- Powerful motor spindles up to a maximum of 20,000 rpm
- NC swivel rotary table with swivel range A-axis: + 120 ° / -120, C-axis 360 ° endless, for up to 2,000 kg component weight
- Large door opening of 1,900 mm and unique access to the work area with minimal space requirements
- Comprehensive cooling measures, powerful cooling unit and multi-sensor compensation as standard
High flexibility of manufacturing processes by combining welding and milling on one machine for additive manufacture and repair
- The laser deposition head is handled by a fully automatic shuttle without manual intervention
- 5 axis material deposition by coaxial nozzle for homogeneous powder distribution, independent of direction of laser deposition welding
- Full 5-axis milling capability based on the monoBLOCK machine
AM Assistant for the best process reliability and comprehensive traceability
- Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
- Powder feed rate sensor as well as automatic powder calibration.
- AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence
Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming
- One software package for the complete process chain (design, additive process, substractive machining, finishing)
- Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine movements for collision prevention
- Change between additive and machining programming strategies all within one programming environment.
Using Multi-Materials and Gradient Materials for Improved Part Performance
- Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
- Improving cooling performance by using bronze material in the mould core
- Better materials and improved reliability in the repair process for increased service life
- Improved performance of exisitng tool designs by adding wear resistant coating
- Material gradients between hard and soft, magnetic and non-magnetic, etc.
LASERTEC 65 DED hybrid
Hybrid Complete Machining: Additive Manufacturing and Milling in one Machine
Max. X-axis stroke
735 mm
Max. Y-axis stroke
650 mm
Max. Z-axis stroke
560 mm
Laser power standard
3,000 W
Max. workpiece weight
600 kg
Highlights
Flexibility through combination of additive and milling machining process for 3D-parts in finished quality
- The laser head is handled by a fully automatic shuttle - without manual intervention
- 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
- Full 5-axis milling machine in rigid monoBLOCK-design with < 12 m² footprint
AM Assistant for the best process reliability and comprehensive traceability
- Integrated thermal imaging camera for observation of the whole working area, adapive process control and constant monitoring of the working distance
- Powder feed rate sensor as well as automatic powder calibration.
- AM Evaluator for visualisation of the relevant process data (e. g. meltpool size, powder mass flow) as a digital 3D-model as well as in the chronological sequence
Siemens NX: Complete Hybrid CAD / CAM – Module for additive and subtractive programming
- One software package for the complete process chain (design, additive process, substractive machining, finishing)
- Exclusive LASERTEC build-up strategies - fully integrated in the CAD / CAM software incl. 3D-simulation of machine and movements for collision prevention
- Shorter time-to-market due to completete integrated PLM software integration
Using Multi-Materials and Gradient Materials for Improved Part Performance
- Selectively adding materials with more than 60 Rockwell to avoid heat treatment processes
- Improving cooling performance by using bronze material in the mould core
- Better materials and improved reliability in the repair process for increased service life
- Improved performance of exisitng tool designs by adding wear resistant coating
- Material gradients between hard and soft, magnetic and non-magnetic, etc.
ADDITIVE MANUFACTURING
