ULTRASONIC 3^rd Generation - Optimal process control through intelligent controls

• Constant amplitude in the process to ensure reproducibility
• Automatic detection of the working frequency, significantly improved hardware for signal acquisition
• Frequency tracking and simultaneous power control in real time for optimal process stability
• Ensuring the ULTRASONIC advantages even with non-optimal tools
• Fully compatible with 2^nd generation ULTRASONIC actuator

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

• Compact footprint of only 3.5 m² and Gantry-design (Y-portal) for optimized chip-fall
• Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
• Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm und 100 kg (3-axis)

All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine

• Powerful, water-cooled spindle variants up to 60,000 rpm. with HSK-E32 / HSK-E40 tool holder
• HSC- with max. 60.000 1/min.  As well as ULTRASONIC-machining with max. 42.000 1/min
• Rotary table with max. 1,500 rpm: Outer and inner cylindrical grinding of Advanced Materials for optimal surface qualities and rotation symmetries

Highest dynamic with >2g acceleration and absolute longterm stability

• Linear drives in X / Y / Z with > 2 g acceleration
• 50% stronger drives in the A-axis
• Stable, FEM-optimised, vibration-damping mineral composite column

Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 10 kg handling weight)

• Compact footprint with only 6 m²
• Flexible integration of all available clamping systems
• Customer specific expansion modules available on request

ULTRASONIC technology integration - reduced process forces for higher productivity

• Technology integration via HSK-A63 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
• Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
• Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3^rd Generation - Optimal process control through intelligent controls

• Constant amplitude in the process to ensure reproducibility
• Automatic detection of the working frequency, significantly improved hardware for signal acquisition
• Frequency tracking and simultaneous power control in real time for optimal process stability
• Ensuring the ULTRASONIC advantages even with non-optimal tools
• Fully compatible with 2^nd generation ULTRASONIC actuator

Ergonomic

• Large door opening of 1,500 and unique access to the working area, most compact machine with a footprint of just 12 m²
• Unrestricted crane loading of up to 1,500 kg
• Quick and easy to set up thanks to it´s three-point support

Precise

• Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard
• From 5 µm positioning accuracy in standard 
• Stiff construction with high static masses and balanced moving parts

Versatile

• Several table solutions from the 5 axes machining with up to 1,500 kg or complete machining with milling and turning with up to 2,050 Nm
• Widest spindle range on the market with up to 30,000 rpm or with up to 430 Nm
• Machine integrated tool magazines with up to 180 pockets

Stiff monoBLOCK concept

• monoBLOCK – Maximum stability from one casting
• One-piece column with large, stable slideways, 55 mm roller guideways in all axes
• Maximum stability thanks to large ball screws in all axes ø 50 / 50 / 50
• FEM optimisation of all components
• Clamping of the swivelling rotary table