gearHOBBING
- Programming of the gearing parameters via dialog input
- For spur gear, helical gear and worm gear
- Gear cutters and disk cutters can be used
- Maximized tool life by shifting of the cutter
- Achievable quality ≤ DIN 7
Highlights
Customer benefits
- Gear profile modifications easy to handle
- Use of regrinded tools
- Error prevention by monitoring (e. g. wrong axis cross angle, or wrong turning speed, or turning direction)
Left : Dialogue-supported input of all necesary gearing data. / Right : Input of the gearing paramters by single tooth or single groove milling.
Technical data
Machines
CTX*
NLX
CLX TC
CTX TC
CTX TC 4A
NTX
SPRINT 50 / 65*
NZX
CTX 4A
DMU eVo
Controls
CELOS with SIEMENS
CELOS with MAPPS
● available
SPRINT 50
4-axis production turning with 3 Y-axes, B-axis and 3 turrets for up to 36 driven tools for max diameter 65mm
Max. workpiece diameter
140 mm
Max. workpiece length
235 mm
Max. bar capacity diameter
50 mm
Max. X-axis stroke
165 mm
Max. Y-axis stroke
70 mm
Max. Z-axis stroke
235 mm
Control & software alternatives
SIEMENS
Highlights
Automatic turning with both collet and chuck application
- Main and counter spindle with 7,000 rpm, 75 Nm, 16 kW (nominal)
- SIEMENS models are 2 turrets twin concept, 3 turrets and 3 turrets plus B-axis
- FANUC model is 2 turrets
Up to 36 tool stations
- Total of 12 VDI 25 tool stations with Trifix per turret, each can be driven.
- Driven tools spindles up to 8,000 rpm, 10 Nm, 1.5 kW (nominal)
- B axis with torque motor and direct measure system
FANUC and SIEMENS ERGOline Full-HD touchscreen 21,5” with CELOS
- CELOS APPs facilitate the consistent management, documentation and visualization of order, process and machine data
- Up to 10 linear axes, 1 B-axis and 2 C-axes
- Fanuc version with MAPPS V
Highly dynamic drivers in all axes for fast machining and minimal idle time
- 100% production-optimised design
- Free chip fall due to vertical machine bed, no temperature influence
- Thermostable and self rigid machine bed with 3-point-support
- Machining of longer workpieces with two turrets and the patented TWIN design
- Highest accuracy due to water cooled main and counter spindle
SPRINT 65
4-axis production turning with 3 Y-axes, B-axis and 3 turrets for up to 36 driven tools for max diameter 95mm
Max. workpiece diameter
175 mm
Max. workpiece length
420 mm
Max. bar capacity diameter
65 mm
Max. X-axis stroke
165 mm
Max. Y-axis stroke
80 mm
Max. Z-axis stroke
420 mm
Control & software alternatives
SIEMENS
Fanuc
Highlights
Automatic turning with both collet and chuck application
- Main spindle with 5,000 rpm, 150 Nm, 22 kW (nominal)
- Counter spindle with 5,000 rpm, 86 Nm, 18 kW (nominal)
- SIEMENS models are 2 turrets twin concept, 3 turrets and 3 turrets plus B-axis
- FANUC model is 3 turrets
Up to 36 tool stations
- Total of 12 VDI 30 tool stations with Trifix per turret, each can be driven.
- Driven tools spindles up to 12,000 rpm, 12 Nm, 6.5 kW (nominal)
- B axis with torque motor and direct measure system
FANUC and SIEMENS ERGOline Full-HD touchscreen 21,5” with CELOS
- CELOS APPs facilitate the consistent management, documentation and visualization of order, process and machine data
- Up to 10 linear axes, 1 B-axis and 2 C-axes
- Fanuc version with MAPPS V
Highly dynamic drivers in all axes for fast machining and minimal idle time
- 100% production-optimised design
- Free chip fall due to vertical machine bed, no temperature influence
- Thermostable and self rigid machine bed with 3-point-support
- Machining of longer workpieces with two turrets and the patented TWIN design
- Highest accuracy due to water cooled main and counter spindle