Profile Dressing
- Dressing of a profile on the grinding wheel by means of driven profile rollers (negative)
- Full utilization of AE sensor and integrated dressing strategies
- High time saving as well as high dressing accuracy due to customized dressing wheel development
Highlights
Customer benefits
- Tool and workpiece protection
- Optimized tool process
- Monitoring of the radial and axial spindle load depending on the actual pull-in force
Left: Parameterised input for the production of profiles; Right: Dialogue-guided contour dressing cycle
Technical data
Machines
DMU / DMC duoBLOCK
DMU / DMC Portal
Controls
CELOS with SIEMENS
CELOS with HEIDENHAIN
● available
DMU 95 monoBLOCK 2nd Generation
5-axis simultaneous machining of workpieces up to ø1,040 x 590 mm and 1,000 kg on 12.3 m²
Max. X-axis stroke
950 mm
Max. Y-axis stroke
850 mm
Max. Z-axis stroke
650 mm
Max. workpiece diameter
1,040 mm
Max. workpiece height
590 mm
Max. workpiece weight
1,000 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
DMU monoBLOCK Milling Machines: Versatile, Reliable, Future-proof Precision Engineering
Ergonomic
- 1,500 mm wide door opening for unique access to the work area
- Complete maintenance of accessibility with automation
- Quick and easy commissioning thanks to 3-point support
Precise
- Holistic cooling concept and multi-sensor compensation
- 5 μm positioning accuracy
- 30 % higher volumetric accuracy thanks to VCS Complete
Reliable
- Technical availability ≥ 96 %
- speedMASTER spindles with 36-month warranty without hour limit
- speedMASTER spindle (#40) with 20,000 min-1 and 130 Nm / 15,000 rpm and 200 Nm optional
Economical
- 3 in 1 process integration: 5-axis milling, gear cutting and in-process measuring
- Machine-integrated tool magazines with up to 240 pockets, 60 pockets as standard
- Versatile automation solutions - can also be retrofitted
- Pure energy efficiency: GREENMODE for > 30 % reduced energy consumption
monoBLOCK Excellence Factory
DMU 85 (FD) monoBLOCK 2nd Generation
5-axis simultaneous machining of workpieces up to ø1,040 x 590 mm and 1,500 kg on 12.3 m²
Max. X-axis stroke
935 mm
Max. Y-axis stroke
850 mm
Max. Z-axis stroke
650 mm
Max. workpiece diameter
1,040 mm
Max. workpiece height
590 mm
Max. workpiece weight
1,500 kg
Control & software alternatives
SIEMENS
HEIDENHAIN
Highlights
DMU monoBLOCK Milling Machines: Versatile, Reliable, Future-proof Precision Engineering
Ergonomic
- 1,500 mm wide door opening for unique access to the work area
- Complete maintenance of accessibility with automation
- Quick and easy commissioning thanks to 3-point support
Precise
- Holistic cooling concept and multi-sensor compensation
- 5 μm positioning accuracy
- 30 % higher volumetric accuracy thanks to VCS Complete
Reliable
- Technical availability ≥ 96 %
- MASTER spindles with 36-month warranty without hour limit
- Widest spindle range on the market with up to 30,000 rpm or 430 Nm torque
Economical
- 6 in 1 process integration: Mill & Turn, grinding, gear cutting, in-process measuring & ultrasonic
- Mill & Turn: Workpieces up to ø 1,040 × 590 mm and 1,200 kg, turning operations up to max. 800 rpm
- Machine-integrated tool magazines with up to 240 pockets, 30 pockets as standard
- Versatile automation solutions - can also be retrofitted
- Pure energy efficiency: GREENMODE for > 30 % reduced energy consumption
monoBLOCK Excellence Factory
